Galvanic corrosion is a growing concern for owners of aluminum-sided travel trailers, and it’s a problem that can significantly impact the longevity and appearance of your RV. One RVer shares their frustrating experiences with corrosion on Jayco Jay Flight travel trailers, highlighting a potential widespread issue within the industry.
“My 2012 Jayco Jay Flight travel trailer started showing vertical corrosion spots along the front corner,” they explain. Despite attempts to fix these spots, new ones kept appearing. This led them to consider a pop-up camper, initially for storage and lower maintenance, but the underlying concern about aluminum corrosion remained.
Research into the issue revealed that “many stick and tin or aluminum sided campers have this galvanic corrosion,” with Jayco Jay Flights reportedly being particularly susceptible. This anecdotal evidence was reinforced by a coworker’s friend who faced similar corrosion problems with a newer Jayco and ultimately decided to sell it.
The user’s experience isn’t limited to Jayco. Disappointed with Forest River pop-up campers, citing poor quality and frequent breakdowns even on a brand-new 2020 model, they are now looking at alternative brands like Gulf Stream and Grand Design, which also feature aluminum siding. However, the worry about widespread galvanic corrosion persists, raising the question: Is switching brands enough to avoid this problem, or is it an inherent risk with Aluminum Travel Trailers?
The post raises a crucial point about manufacturing practices, suggesting that “makers should use zinc coated staples or Galvanized staples which is suppose to stop galvanic corrosion.” The user questions whether Jayco’s corrosion issues stem from inadequate materials, such as non-galvanized staples or impurities in their aluminum panels. This could explain why some Jayco models seem particularly vulnerable, recalling a previous 2008 Jay Flight that required complete panel replacement due to paint peeling.
With extensive experience owning six brand new campers, including multiple Jayco and Forest River models, the user’s concerns are well-founded and come from a place of informed experience, not inexperience. This long-term perspective adds weight to the reported issues and the search for more durable aluminum travel trailer options.
For those considering aluminum travel trailers, this account serves as a valuable warning. While aluminum offers benefits like lighter weight and rust resistance, the potential for galvanic corrosion needs careful consideration. Further research into brands like Gulf Stream and Grand Design, specifically regarding their corrosion prevention measures, is advisable. Exploring construction techniques and material choices, such as the use of galvanized staples and the quality of aluminum alloys, can help prospective buyers make informed decisions and potentially avoid the headaches of premature corrosion in their RV investment.
